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Case Studies

Returnable Packaging System for Tier-1 Auto Supplier

AutoPrecision Components
Automotive

Summary

From high-bay racking to cross-docking, logistics and warehousing operations depend on material handling equipment that keeps goods moving safely and efficiently. Our plastic pallets are engineered to handle the rigors of 24/7 distribution environments, reducing downtime, lowering replacement costs, and improving warehouse safety.

Custom-engineered heavy-duty pallets reduced transit damage by 85% and created a closed-loop reusable packaging system for just-in-time delivery.

Problem Statement & Challenges Faced

The automotive JIT supply chain demands zero defects and absolute reliability. AutoPrecision was experiencing 5–7% transit damage on precision-engineered components, resulting in production line downtime and significant costs. Their existing wooden pallets were not suitable for the daily rigors of closed-loop JIT delivery.

The Solution

CHT-P1208-HD, CHT-P1210-N — We engineered custom heavy-duty pallets (CHT-HD1210-R and CHT-HD1412) reinforced for the rigorous JIT closed-loop system. The pallets feature impact-resistant corners, consistent dimensions for automated line-side delivery, and integrated labeling for part tracking. Our engineering team visited all 3 assembly plants to design pallets that perfectly matched their existing racking and conveyor systems.

Project Configurations

Damage Reduction
85%
Closed-Loop System
100%
Assembly Plants
3
Product Models
CHT-P1208-HD, CHT-P1210-N

Benefits to the Customer

85% reduction in transit damage to precision components
100% closed-loop reusable packaging system implemented
ROI achieved in 14 months through reduced damage costs
Zero production line disruptions from pallet-related issues
12+ year service life in daily JIT transit cycle

Our Services & Support

“In Tier-1 automotive supply, downtime costs thousands of dollars per minute. Chenhui Tong’s custom-engineered pallets eliminated our transit damage issues and made our JIT delivery system rock-solid. Their engineering team’s attention to detail was impressive — they visited every plant to get the design perfect.”

— Thomas Weber, Supply Chain Director, AutoPrecision Components

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